AI-Powered Formulation Acceleration

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What’s getting in the way

What’s really slowing formulation today

Formulation work is spread across ELN/LIMS, spreadsheets, and email threads. As SKUs multiply and regulations shift, teams struggle to find the right version of specs, align on test results, and move decisions forward. The result is duplicated experiments, slow reviews, and launch timelines that drift.

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Why CPG R&D needs an AI-based revolution

These realities are now common across formulation teams. Leading R&D organizations are re-examining how data, compliance tasks, and cross-functional reviews flow through formulation—well before anything reaches the lab. Use the resources below to benchmark the challenge and align stakeholders on a clear problem statement.

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Bottleneck in formulation

What’s driving the bottleneck in formulation

Bringing new products to market now means hitting wellness, clean-label, safety, and sustainability targets—while navigating fast-changing regional rules. Without clean data and early checks, cycles slow, costs creep, and approvals stall. The TECHNIA team can assess your situation at no cost,

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Formulation, test, and spec data live in ELN/LIMS, spreadsheets, and email. Version confusion slows reviews, causes duplicate work, and makes it hard to rely on a single source of truth.

Claims/allergens/hazards must match the formula; precise tare/net contents and artwork updates create churn and rework.

Removing preservatives, colors, and other flagged inputs makes maintaining shelf life, safety, and sensory quality technically hard.

Expectations for lower-impact ingredients narrow options as proof requirements expand—raising the risk of claim challenges.

Reformulations must meet customers' nutrition & safety goals and preserve taste, texture, stability, and performance.

Label & claim substantiation moves faster than teams can update specs and artwork—late mismatches risk relabels/recalls and launch slips.

Safer-chemistry restrictions (sensitizers/VOCs/hazards) without performance loss, balancing efficacy and stability under regional rules.

AI-Formulation for future

Reshaping the CPG formulation

Building on the challenges above, a governed, platform-based approach replaces fragmented tools with a single digital thread. BIOVIA unifies formulation design and ONE Lab with governed AI to recommend next-best ingredients, forecast properties and cost, and keep labels compliant as you work—so timelines hold and knowledge compounds across plants.
In the eBook: Architecture, sample workflows, and proof points for accelerating approvals and reducing physical loops.

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Launch winning formulas faster

Formulation Design and ONE Lab run recipe → spec → test → batch in one governed flow. Side-by-side edits, immediate lineage, and one-click batch plans keep work moving and reviews short.

Compliance-by-design

Ingredient restrictions and market rules are checked as you design, so risky choices are flagged early and multi-region approvals don’t stall at the finish line.

Design-for-cost & supply resilience

Master/site recipes and cost calculators expose trade-offs up front. When inputs swing, the workspace helps you pick viable alternatives without sacrificing performance.

Single source of truth

Recipes, raw materials, specs, test results, and claims live in one controlled repository. Teams trust the version in front of them—traceable, searchable, audit-ready.

Digital tech transfer (lab → plant)

Structured processing instructions and execution trails travel with the formula, reducing scale-up surprises and improving first-pass yield.

Sustainable-by-design

Predictive modeling helps you reach eco targets before the bench—balance sustainability, cost, compliance, and product experience with evidence.

AI-powered predictive optimization

Advisors surface next-best ingredients, forecast properties and cost, and suggest the few experiments that matter—fewer loops, faster decisions.

Regulatory confidence & auditability

Centralize evidence and run proactive impact checks; prevent non-compliant launches and shorten submissions.

Digital lab efficiency

Automated capture and standardized review shrink manual steps, accelerate release, and strengthen data integrity across instruments and inventory.

Experience BIOVIA on the 3DEXPERIENCE platform with TECHNIA

We establish a secure, unified digital backbone to accelerate compliant formulation—delivering end-to-end support from deployment through to integration and tailored configuration.

Complete installation and rollout • ELN, LIMS, and LES integration.
Seamless connectivity with PLM, ERP, and MES systems.
Custom workflow and template development.
Expert training and change management.

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